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A system for using sound waves to spot potentially dangerous cracks in pipes, aircraft engines and nuclear power plants has been developed by a University of Strathclyde academic. A study found that transmitting different types of sound waves can help to detect structural1 defects more easily. This is achieved by varying the duration and frequency of the waves and using the results to recreate an image of the component's interior.
The system is a model for a form of non-destructive testing (NDT), which uses high-frequency mechanical waves to inspect structure parts, and ensure they operate reliably, without compromising their integrity. It will be developed further and could potentially also have applications in medical imaging and seismology.
Katherine Tant, a Research Associate with Strathclyde's Department of Mathematics and Statistics, led the study. She said: "Welds are vitally important in 'safety critical' structures, like nuclear power plants, aeroplane engines and pipelines2, where flaws can put lives at risk. However, as with any type of bond, they constitute the weak part of the structure.
"One particular type of weld, made of austenitic steel, is notoriously difficult to inspect. We were able to devise solutions involving the use of 'chirps3' - coded signals with multiple frequencies which vary in time.
"The type of flaw identified depends on the method used. An analogy would be the type of echoes produced by clapping loudly in a cave - a single clap may allow you to judge the depth of the cave while a round of applause will give rise to a range of echoes, perhaps allowing you to locate boulders4."
The study has been published in the journal Proceedings5 of the Royal Society A. It was funded through the UK Research Centre in NDE Targeted Programme by the Engineering and Physical Sciences Research Council, AMEC, the National Nuclear Laboratory, Rolls-Royce, Shell and Weidlinger.
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